{"id":1266,"date":"2026-07-09T18:03:15","date_gmt":"2026-07-09T16:03:15","guid":{"rendered":"https:\/\/tubeformtec.de\/?page_id=1266"},"modified":"2026-08-06T22:14:28","modified_gmt":"2026-08-06T20:14:28","slug":"machine-profile-electric-upsetting","status":"publish","type":"page","link":"https:\/\/tubeformtec.de\/en\/machine-profile-electric-upsetting\/","title":{"rendered":"Machine Profile &#8211; Electric Upsetting"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column]<style>.vcex-heading.vcex_6aad29ffc74bf{color:#004f91;}<\/style><h1 class=\"vcex-heading vcex-heading-plain vcex-module wpex-heading wpex-text-2xl vcex_6aad29ffc74bf\"><span class=\"vcex-heading-inner wpex-inline-block\">Electric Upsetting for Energy-Efficient Forming Processes<\/span><\/h1><div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div><div class=\"vcex-image-grid-wrap\"><div class=\"vcex-module vcex-image-grid grid-style-default wpex-row wpex-clr wpex-lightbox-group\"><div class=\"id-1817 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-1\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1786046965869\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Electric Upsetting Machine\" data-caption=\"Electric Upsetting Machine, Standalone Machine in Manual Operation\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle.jpg\" class=\"wpex-align-middle\" alt=\"Electric Upsetting Machine, Standalone Machine in Manual Operation\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Blick-in-die-Zelle-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1818 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-2\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1786046965869\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Electric Upsetting Machine\" data-caption=\"Electric Upsetting Machine, Standalone Machine in Manual Operation\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb.jpg\" class=\"wpex-align-middle\" alt=\"Electric Upsetting Machine, Standalone Machine in Manual Operation\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-Einzelanlage-im-manuellen-Betrieb-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1819 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-3\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1786046965869\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Hot Upset Component\" data-caption=\"Inside the Machine\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine.jpg\" class=\"wpex-align-middle\" alt=\"Hot Upset Component Inside the Machine\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Warmgestauchtes-Teil-in-Maschine-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1820 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-1\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1786046965869\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Automated Electric Upsetting Machine\" data-caption=\"Automated Electric Upsetting Machine with Robotic Part Handling\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling.jpg\" class=\"wpex-align-middle\" alt=\"Automated Electric Upsetting Machine with Robotic Part Handling\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Automatisierte-Elektrostauchmaschine-mit-Roboter-Bauteilhandling-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1821 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-2\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1786046965869\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Electric Upsetting Machine\" data-caption=\"Electric Upsetting Machine, Fully Electric In-House Development with Servo Axes\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen.jpg\" class=\"wpex-align-middle\" alt=\"Electric Upsetting Machine, Fully Electric In-House Development with Servo Axes\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Elektrostauchmaschine-vollelektrisch-Eigenentwicklung-mit-Servoachsen-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><\/div><\/div>[\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;&#8221;]On our electric upsetting machines, or simply E-upsetters, components are conductively heated by direct current flow during continuous feed-through, using up to 80 kVA, and are continuously upset with pressing forces of up to 16 tonnes, either freely against an anvil or in a die bushing. The \u201cjust in time\u201d and \u201cjust in place\u201d conductive heating process further reduces the tendency to form scale while achieving maximum energy efficiency. After the material has been pre-distributed, final shaping can be carried out in a conventional closed-die forging process (see also <a href=\"https:\/\/tubeformtec.de\/en\/hot-forming-electric-upsetting\/\">Induction Upsetting<\/a>) within the same heat cycle.  <\/p>\n<p>We have several horizontal E-upsetting machines available, ranging from conventional standard machines to modified and further-developed systems. Depending on the material and forming operation, bar diameters from 14 to 36 mm can normally be processed. In special cases, or for hollow tube cross-sections, diameters of up to 50 mm are also conceivable  <\/p>\n<p>Depending on the order volume, our systems operate manually, semi-automatically or fully automatically[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column]<a href=\"\/en\/hot-forming-electric-upsetting\/\" class=\"vcex-button theme-button medium inline\"><span class=\"vcex-button-inner theme-button-inner wpex-flex wpex-flex-wrap wpex-items-center wpex-justify-center\">Learn more &#8230;<\/span><\/a> [\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;&#8221;]On our electric upsetting machines, or simply E-upsetters, components are conductively heated by direct current flow during continuous feed-through, using up to 80 kVA, and are continuously upset with pressing forces of up to 16 tonnes, either freely against an anvil or in a die bushing. The \u201cjust in time\u201d and \u201cjust in place\u201d&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1266","page","type-page","status-publish","hentry","entry","no-media"],"_links":{"self":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1266","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/comments?post=1266"}],"version-history":[{"count":7,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1266\/revisions"}],"predecessor-version":[{"id":1824,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1266\/revisions\/1824"}],"wp:attachment":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/media?parent=1266"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}