{"id":1226,"date":"2026-07-09T18:02:59","date_gmt":"2026-07-09T16:02:59","guid":{"rendered":"https:\/\/tubeformtec.de\/?page_id=1226"},"modified":"2026-07-31T18:59:40","modified_gmt":"2026-07-31T16:59:40","slug":"machine-profile-roll-forming","status":"publish","type":"page","link":"https:\/\/tubeformtec.de\/en\/machine-profile-roll-forming\/","title":{"rendered":"Machine Profile &#8211; Roll forming"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column]<style>.vcex-heading.vcex_6a712cabd24e5{color:#004f91;}<\/style><h1 class=\"vcex-heading vcex-heading-plain vcex-module wpex-heading wpex-text-2xl vcex_6a712cabd24e5\"><span class=\"vcex-heading-inner wpex-inline-block\">Roll forming for precise beads and grooves<\/span><\/h1><div class=\"vcex-spacing wpex-w-100 wpex-clear\" style=\"height:20px;\"><\/div><div class=\"vcex-image-grid-wrap\"><div class=\"vcex-module vcex-image-grid grid-style-default wpex-row wpex-clr wpex-lightbox-group\"><div class=\"id-1464 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-1\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1785423444670\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Rollotronic 2000 ES\" data-caption=\"Our proven classic\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES.jpg\" class=\"wpex-align-middle\" alt=\"Roll forming machine Rollotronic 2000 ES, our proven classic\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rollotronic-2000-ES-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1465 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-2\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1785423444670\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Roll Forming Machine Rollotronic 2000 ES\" data-caption=\"tool installation space in standard configuration\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum.jpg\" class=\"wpex-align-middle\" alt=\"Roll forming machine Rollotronic 2000 ES with tool installation space in standard configuration\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-2000-ES-Werkzeugeinbauraum-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1466 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-3\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1785423444670\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Roll Forming Machine Rollotronic T.O.X.\" data-caption=\"tool installation space with additional force axis\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX.jpg\" class=\"wpex-align-middle\" alt=\"Roll forming machine Rollotronic T.O.X. with tool installation space and additional force axis\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-TOX-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1467 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-1\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1785423444670\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Roll Forming Machine Rollotronic 1000 ES\" data-caption=\"predecessor machine used for manual testing and contract manufacturing\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine.jpg\" class=\"wpex-align-middle\" alt=\"Roll forming machine Rollotronic 1000 ES, predecessor machine used for manual testing and contract manufacturing\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-ES-Vorgaengermaschine-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><div class=\"id-1468 vcex-image-grid-entry vcex-grid-item wpex-text-center span_1_of_3 col col-2\"><figure class=\"vcex-image-grid-entry-figure wpex-last-mb-0 wpex-clr vc_custom_1785423444670\"><div class=\"vcex-image-grid-entry-img entry-media wpex-relative overlay-parent overlay-parent-magnifying-hover overlay-h wpex-overflow-hidden overlay-ms wpex-mb-20\"><a href=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine.jpg\" class=\"vcex-image-grid-entry-link wpex-lightbox-group-item\" data-title=\"Roll Forming Machine Rollotronic 1000 E\" data-caption=\"predecessor machine with robot part handling\"><img width=\"1200\" height=\"800\" src=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine.jpg\" class=\"wpex-align-middle\" alt=\"Roll forming machine Rollotronic 1000 E, predecessor machine with robot part handling\" loading=\"lazy\" decoding=\"async\" srcset=\"https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine.jpg 1200w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine-300x200.jpg 300w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine-1024x683.jpg 1024w, https:\/\/tubeformtec.de\/wp-content\/uploads\/2026\/07\/Rolliermaschine-Rollotronic-1000-E-Vorgaengermaschine-768x512.jpg 768w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/>\n<div class=\"magnifying-hover theme-overlay overlay-hide wpex-absolute wpex-inset-0 wpex-transition-all wpex-duration-300 wpex-text-white wpex-text-2xl wpex-flex wpex-items-center wpex-justify-center\" aria-hidden=\"true\">\n\t<span class=\"overlay-bg wpex-bg-black wpex-block wpex-absolute wpex-inset-0 wpex-opacity-60\"><\/span>\n\t<span class=\"wpex-relative wpex-icon\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 512 512\"><path d=\"M416 208c0 45.9-14.9 88.3-40 122.7L502.6 457.4c12.5 12.5 12.5 32.8 0 45.3s-32.8 12.5-45.3 0L330.7 376c-34.4 25.2-76.8 40-122.7 40C93.1 416 0 322.9 0 208S93.1 0 208 0S416 93.1 416 208zM208 352a144 144 0 1 0 0-288 144 144 0 1 0 0 288z\"\/><\/svg><\/span><\/div>\n<\/a><\/div><\/figure><\/div><\/div><\/div>[\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;&#8221;]Roll forming on the Rollotronic\u00ae systems of our partner company <strong>Max Simmel Maschinenbau GmbH<\/strong> is a chipless manufacturing process for forming rotationally symmetric hollow components, such as thin-walled tubular sections or deep-drawn parts By means of controlled radial movement of the internal and\/or external forming tools (\u201crollers\u201d) and their continuous rolling on and inside the workpiece, circumferential beads or grooves are produced. <\/p>\n<p>With our current machine and tooling concept, diameters ranging from 9 to 80 mm, wall thicknesses of up to 2.5 mm, and component lengths of up to 150 mm (larger dimensions can be accommodated upon request) can be processed reliably in cold forming, depending on the material and forming requirement Je nach Auftragsumfang arbeiten unsere Anlagen manuell oder teil- bis vollautomatisiert. Depending on the production volume, our systems can be operated manually or partially to fully automated. In fully automated operation, cycle times ranging from a few seconds to well below one second can be achieved, depending on the component and forming task.  <\/p>\n<p>Thanks to our close cooperation with Max Simmel Maschinenbau GmbH, we not only have our existing machines available for regular contract manufacturing, but also fast access to new demonstration and development machines. This continuous exchange supports the practical, application-driven (further) development of processes and the associated machinery.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column]<a href=\"\/kaltumformung-rollieren\/\" class=\"vcex-button theme-button medium inline\"><span class=\"vcex-button-inner theme-button-inner wpex-flex wpex-flex-wrap wpex-items-center wpex-justify-center\">Learn more &#8230;<\/span><\/a> [\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=&#8221;&#8221;]Roll forming on the Rollotronic\u00ae systems of our partner company Max Simmel Maschinenbau GmbH is a chipless manufacturing process for forming rotationally symmetric hollow components, such as thin-walled tubular sections or deep-drawn parts By means of controlled radial movement of the internal and\/or external forming tools (\u201crollers\u201d) and their continuous rolling on and inside&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1226","page","type-page","status-publish","hentry","entry","no-media"],"_links":{"self":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1226","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/comments?post=1226"}],"version-history":[{"count":18,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1226\/revisions"}],"predecessor-version":[{"id":1471,"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/pages\/1226\/revisions\/1471"}],"wp:attachment":[{"href":"https:\/\/tubeformtec.de\/en\/wp-json\/wp\/v2\/media?parent=1226"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}